Biopharmaceutical Flexible Hoses

Biopharmaceutical Flexible Hoses
Details:
Biopharmaceutical flexible hoses is a type of silicone tubing specifically designed to meet the requirements of biopharmaceutical processes. Manufactured using high-purity silicone raw materials and platinum vulcanization technology, it meets stringent requirements for sterility, biocompatibility, extremely low extractables/leachables, chemical compatibility, and sterilizability, ensuring drug safety.
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Description
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Biopharmaceutical flexible hoses is a type of silicone tubing specifically designed to meet the requirements of biopharmaceutical processes. Manufactured using high-purity silicone raw materials and platinum vulcanization technology, it meets stringent requirements for sterility, biocompatibility, extremely low extractables/leachables, chemical compatibility, and sterilizability, ensuring drug safety.

 

Biopharmaceutical Hoses Features

 

Ultimate Biocompatibility

Made from high-purity materials (such as platinum-cured silicone rubber and fluorocarbon rubber), these tubing products have obtained biocompatibility certifications such as USP Class VI and ISO 10993. They ensure no toxic substances are released when in contact with cell culture media or pharmaceutical solutions, thereby protecting the integrity of bioactive components.

01

Ultra-low extractables/leachables (E&L)

Through rigorous E&L studies, it has been verified that the release of chemicals under sterilization or solvent contact conditions is extremely low, avoiding contamination of sensitive process fluids and ensuring drug safety and stability.

02

Comprehensive chemical compatibility

Resistant to strong acids, strong alkalis, organic solvents, and detergents (such as CIP/SIP solutions), preventing swelling, corrosion, or degradation, and adapting to complex pharmaceutical process environments.

03

Reliable Sterilization Performance

Supports multiple sterilization methods including high-temperature steam sterilization (above 121°C), gamma irradiation, and ethylene oxide, maintaining structural stability and functionality to meet sterile production requirements.

04

High cleanliness and low adsorption

Smooth inner walls with no dead corners (Ra value < 0.8 μm) reduce particle shedding and protein adsorption, facilitating cleaning and minimizing cross-contamination risks, in compliance with GMP cleanliness standards.

05

 

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Pharma-Grade Flexible Hoses Applications

 

 

1

Drug delivery and transfer

Used for transporting liquid drugs, buffers, culture media, etc., ensuring sterile and efficient fluid transfer.

2

Single-Use Systems

The tubing is widely used in single-use biopharmaceutical processes, reducing cleaning and sterilization costs while minimizing cross-contamination risks. It is suitable for the production of monoclonal antibodies, vaccines, cell therapies, and gene therapies.

3

Medical Devices and Equipment

Used in minimally invasive medical devices such as catheters and balloon catheters, meeting precise dimensional and biocompatibility requirements.

4

Fluid Management

Used in biopharmaceutical production for filling machines, filtration systems, water treatment, and water purification systems, ensuring low leaching, low adsorption, and high safety.

5

Laboratory and Research

Supports liquid transfer in experiments, particularly suitable for the transportation of corrosive or sensitive liquids due to its self-priming capability and flexibility.

 

About Us

 

 

We are a Dongguan, China-based company with over 15 years of experience in manufacturing high-quality silicone tubing. Our 5,000-square-meter factory, staffed with 160 employees including 30 R&D engineers, offers strong design and innovation capabilities. Equipped with advanced automated production lines and precision testing equipment, we cover the full production process-extrusion, braiding, platinum vulcanization, molding, and pressure testing-ensuring compliance with international quality standards. Our products serve industries like medical devices, food and beverage, biopharmaceuticals, hydrogen-powered vehicles, and industrial equipment, with OEM/ODM customization available.

 

 

FAQ

 

Q: 1. What material is most suitable for biopharmaceutical industry applications?

A: high-purity silicone is the preferred material,due to its excellent biocompatibility, high-temperature resistance, and non-toxic properties.

Q: 2. How is the sterility of biopharmaceutical hoses ensured?

A: Biopharmaceutical hoses are typically manufactured in a clean production environment and undergo high-temperature, high-pressure steam sterilization (e.g., 121°C sterilization) or ethylene oxide gas sterilization to ensure sterility and comply with GMP standards.

Q: 3. What are the chemical resistance requirements for biopharmaceutical tubing?

A: The tubing must withstand various chemicals present in pharmaceuticals and cleaning agents, preventing reactions with the medium or migration of harmful substances to ensure pharmaceutical purity and safety.

Q: 4. Can biopharmaceutical tubing maintain stable performance during high-temperature sterilization?

A: High-quality silicone tubing has excellent high-temperature resistance, capable of withstanding repeated high-temperature steam sterilization without deformation or aging, ensuring long-term stable use.

Q: 5. How should biopharmaceutical tubing be cleaned and maintained?

A: Tubing should be cleaned using detergents and methods compliant with GMP standards to prevent residue buildup. Regular inspections of the tubing surface and connections should be conducted to prevent microbial growth and physical damage.

 

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