1. Does the silicone material itself decide how well it can withstand breaking
The first step in figuring out if a pipeline is likely to break is to look at its fundamental elements. Silicone is a form of polymer elastomer that is very flexible and strong. It is more stable than regular rubber because its molecules are mostly made up of silicon-oxygen linkages. This is also one of the main reasons why food-grade silicone tubes may last a long time in places with high heat and humidity.
From a materials point of view, high-quality silicone is not fragile when it is used normally. In fact, it is very strong against tensile and fatigue. Repeatedly bending and stretching within the rated temperature and pressure range is not likely to cause fractures
2.How much does the production process affect the fracture resistance
The quality of items made using different production procedures can be very varied, even if they use the same basic ingredients. Extrusion molding, compression molding, and multi-layer composite structure design are all standard steps in making food grade silicone tubing. Each of these steps has a direct impact on the tubing's wall density and force uniformity.
if the temperature control is not constant or the period for vulcanization is not long enough, tiny bubbles may stay inside the pipe wall throughout the extrusion process. These flaws, which are hard to see with the human eye, can easily lead to a break after being under pressure for a long time or being bent over and over. In fact, producers who apply consistent vulcanization curves and online detection have a more homogenous internal structure in their completed pipelines, which makes them naturally stronger against bursting.
3. The risk of rupture depends on the real environment in which it is used.
A lot of the "rupture issues" that people brought up in their comments aren't problems with the product itself, but rather situations where the device is used in ways that go beyond its design limits. Food grade silicone tubing is quite flexible, but that doesn't imply it can work well for a long period in all situations.
using materials in high-temperature steam environments for a long time can speed up aging and slowly make them less elastic. Also, under high-pressure pulse transmission conditions, repeated changes in pressure can induce fatigue damage to the pipe wall. Also, using too much of some cleaning products or disinfectants for a long time can change the structure of silicone gel.
It's also vital to remember that too much bending, forced stretching, or local stress concentration during installation can also cause fractures. If installed incorrectly, it is easy to hide damage and have the system fail suddenly later on, especially at the interface point.
4. How to reduce the risk of rupture through selection?
The selecting stage is very important to avoid cracking problems while using the product. First, the parameters for the pipeline should be based on the actual medium temperature, operating pressure, and the existence of pulse loads, not just the outside diameter or price.
When choosing food grade silicone tubing, the thickness of the walls is a crucial factor that is sometimes disregarded. Thicker pipe walls can not only handle more pressure, but they can also handle some wear from the outside. It is especially crucial to choose a model with stronger bending strength for equipment that needs to be taken apart or moved often.
5.Will daily maintenance affect the service life
Even if you choose the perfect product, it may not last as long if you don't take care of it. When using food-grade silicone tubing for a long time, you should check it often for surface adhering, hardening, discolouration, or localized bulging. These are early signs that the material is getting old or damaged.
To avoid running high-temperature air ducts for too long, it is best to follow the manufacturer's suggested temperature and chemical concentration range during the cleaning and disinfection procedure. don't use sharp tools to pry the interface apart or put it back together again, since this could permanently damage the pipe wall.
6. Is it really "easy to break" overall
Considering material properties, manufacturing procedures, usage conditions, and maintenance techniques, a fairly objective judgment may be reached: food-grade silicone tubes are not easily breakable items. Most cracking problems come from using the wrong materials, not using them correctly, or not using them at all.
If you choose a real manufacturer, make sure the working conditions are clear, and do basic inspections and maintenance while using it, it will be stable and durable enough for the food business to use for a long time. food-grade silicone tubing still much safer and work better overall than rubber or plastic hoses.
